Hitachi 308996J User Manual

Instructions – Parts ListGRACO INC.ąP.O. BOX 1441ąMINNEAPOLIS, MNą55440-1441Copyright 1999, Graco Inc. is registered to I.S. EN ISO 9001STAINLESS STEE

10 308996Operation/MaintenanceShutdown and Care of the PumpWARNINGTo reduce the risk of serious injury whenever youare instructed to relieve pressure,

308996 11Troubleshooting ChartWARNINGTo reduce the risk of serious injury whenever youare instructed to relieve pressure, always follow thePressure Re

12 308996ServiceRequired ToolsD Set of adjustable wrenchesD Torque wrenchD ViseD Thread lubricantDisconnecting Displacement Pump1. Fig. 3. Flush pump,

308996 13Service9094B1Fig. 310110910810710510621VUWTorque to 120–130 in-lb (10–11 NSm).11Model 241594 Shown

14 308996ServiceDisassemblyWhen disassembling the pump, lay out all removedparts in sequence, to ease reassembly.NOTE: U–cup Repair Kits are available

308996 15ServiceFig. 41279191Torque to 30–40 ft-lb (41–54 N.m).1D*17*82Lubricate.229095A13Fig. 525*9099B4*8*71Torque to 30–40 ft-lb (41–54 N.m).2Lubri

16 308996ServiceFig. 61*13Torque to 5–20 ft-lb (120–27 NSm).111**161 19096A*12*15*15*14ALubricate.22

308996 17ServiceReassembly1. Fig. 6. Clean threads of displacement rod (1) andpiston housing (16). Replace u–cup seals (14) andspacers (15). Reassembl

18 308996ServiceFig. 71234Torque to 20–27 N.m (15–20 ft-lb).Torque to 41–54 N.m (30–40 ft-lb).Lubricate.5671*81917*16*DTP279*811*Lips face up.Lips fac

308996 19PartsPart No. 241594 Pump, Series B10:1 Ratio, with Falcon Air MotorRef.No. Part No. Description Qty.101 241504 AIR MOTOR, FalconSee 308995 f

2 308996Table of ContentsWarnings 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation 5. . . . . . . . . . . . .

19917*38*168*ThroatPackingStack*(see page 21)PistonPackingStack*(see page 21)9099B271*118*20 308996PartsNOTE: The parts listed on this page are common

308996 21Repair KitsRepair Kit 241597, for Falcon Pump 241516Ref PartNo. No. Description Qty4 115251 SEAL, u–cup; uhmwpe 15 194758 BEARING, throat; ac

22 308996Repair KitsPiston Repair Kit 241830, for Falcon Pump 241516Ref PartNo. No. Description Qty14* 115146 SEAL, u–cup; carbon–filled PTFE 215 1948

308996 23Technical DataWARNINGBe sure that all fluids and solvents used are chemically compatible with theWetted Parts listed below. Always read the m

24 308996Technical DataTo find Fluid Outlet Pressure (psi/MPa/bar) at a specific fluidflow (lpm/gpm) and operating air pressure (psi/MPa/bar):1. Locat

308996 25DimensionsModel 241595 ShownABCDEFG9092BMounting HoleLayout35.6 mm(1.40”)89 mm(3.50”)DIA06532x 7mm0.28”DIA35.6 mm(1.40”)35.6 mm(1.40”)35.6 mm

26 308996Graco Standard WarrantyGraco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workma

308996 3WARNINGSKIN INJECTION HAZARDSpray from the gun, leaks or ruptured components can inject fluid into your body and cause extremelyserious injury

4 308996WARNINGFIRE AND EXPLOSION HAZARDImproper grounding, poor ventilation, open flames or sparks can cause a hazardous condition andresult in a fir

308996 5InstallationGeneral InformationNOTE: Reference numbers and letters in parenthesesin the text refer to the callouts in the figures and theparts

6 308996InstallationSystem Accessories (continued)WARNINGA bleed-type master air valve (E) is required in yoursystem. This accessory helps reduce the

308996 7InstallationFig. 2KEYA PumpB Wall BracketD Gun Air HoseE Bleed-Type Master Air Valve(required, for pump)F Pump Air RegulatorH Electrically Con

8 308996Operation/MaintenancePressure Relief ProcedureWARNINGSKIN INJECTION HAZARDThe system pressure must be manuallyrelieved to prevent the system f

308996 9Operation/MaintenanceFlush Pump Before First UseThe pump is tested with lightweight oil, which is left into protect the pump parts. If the flu